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Technology

Architects Ramping Up the Design Power of Photovoltaics
Solar power is on the rise, and designers are using it to make a statement
(archrecord.construction.com - 03/19/04)

By Peter Fairley

Gregory Kiss and Nicholas Goldsmith, FAIA, designed structures using PV panels for Under the Sun, an exhibition about solar power mounted at the Cooper-Hewitt, National Design Museum in 1998. Since that time, solar power’s popularity has increased, thanks to rising demand for green-building techniques. Photography: Courtesy Cooper-Hewitt, National Design Museum.

Solar power got a shot in the arm last year when an off-the-grid housing complex in Santa Monica won a merit award from the AIA Los Angeles chapter. Berlin architect and jury member Matthias Sauerbruch said that Colorado Court, by Pugh + Scarpa, was the first architectural application of photovoltaic (PV) panels that actually looked good. A national architectural jury agreed with him. Colorado Court went on to garner a 2003 AIA Honor Award [RECORD, May 2003, page 135], and soon the design world buzzed with admiration for its five-story-high walls of brilliant blue PV panels.

Ever since its nascent years, solar power has gotten a bad rap. In the 1970s and 1980s, clunky-looking (and often poor-performing) panels were tacked onto buildings as little more than an afterthought. The design-conscious railed against them; manufacturers responded by developing building-integrated PV products, which sought to disguise solar-powered materials in facades or roofs. But projects like Colorado Court and The Solaire, a new high-rise in Manhattan’s Battery Park City, do just the opposite: They embrace, even celebrate, the look of conventional PV technology. In the process, they’re defining a new aesthetic for green buildings—one that’s well-established in Europe but still struggling for life in the U.S.

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Gaining ground and making a statement The use of solar power is growing rapidly. PV installations in the U.S. jumped 53 percent in 2002 and rose another 30 to 40 percent last year, according to the Solar Energy Industries Association. Not surprisingly, economics is driving demand. States like California are offering tax rebates and other incentives for using solar power. When combined with high energy prices, the payback period for investment in PV can be as little as four years.

PV use seems set to keep growing, with the increasing popularity of building green fostered by the U.S. Green Building Council and their LEED rating system. Solar power is worth one LEED credit toward certification—but perhaps more critically, PVs are among the most observable environmental amenities that can be designed into a building. For architects, making PV technology stand out puts their projects on the map with the public. Rafael Pelli, AIA, partner with New York–based Cesar Pelli and Associates, says this was one reason he highlighted the solar-power system in designing The Solaire’s facade. “We were actively seeking some expression in the building that spoke about its intent,” says Pelli. “The photovoltaics were visible and immediately identifiable as something different.”

Photography: Courtesy The Colt Group
Recent office buildings in Germany (left and opposite, bottom left) demonstrate a PV aesthetic that’s just beginning to emerge in the U.S. At The Solaire in Manhattan’s Battery Park City (below), solar panels are built into the facade above the entrance, the most visible of the project’s environmental features. Visitors to the Domaine Carneros Winery in Napa Valley can glimpse its rooftop PV array from surrounding hills (opposite, top left).
Photography: Courtesy The Solaire
Photography: Courtesy Powerlight
Photography: Courtesy The Colt Group National Renewable Energy Laboratory (right two)

Solar panels adorn the upper reaches of The Solaire, like Manhattan’s first solar high-rise at 4 Times Square [RECORD, March 2000, page 90]. But The Solaire also features a 28-foot-wide column of PV panels, starting above the southwest-facing front entrance and rising 13 floors. This feature screams “renewable power,” whereas 4 Times Square’s thin-film panels are indistinguishable from tinted glass. Pelli says the panels expand the design to “argue for a different kind of building expression” while also meeting the strict guidelines for Battery Park City, which specify glass and brick construction. The key, he says, is the pieced-together appearance of the cells. “They have a visual quality all their own, and yet they are very sympathetic, with the fine-grained texture of a brick wall. The monocrystalline cells break down into a series of pieces, so they feel like very modular units making up this larger field,” he says.

Like The Solaire, Colorado Court is anything but shy about its photovoltaics. Pugh + Scarpa partner Lawrence Scarpa, AIA, says that his firm views sustainability as a design tool. At Colorado Court, power production was, in a sense, only part of the justification for using PVs on the building. “I thought it was crucial to making the building look good, and the only way we could sell that was if it had a function,” says Scarpa.

PV is making a mark on infrastructure projects, too. A 1-megawatt installation for a car-park canopy at Naval Base Coronado in San Diego employs 3,000 blue crystalline PV panels, bathing the vehicles below in a mix of shade and light. The structure was installed by Berkeley, California–based PowerLight. Tom Dinwoodie, the engineer-turned-architect who founded PowerLight, says the company aimed to match the airy feel of European train stations, hoping that visitors will step out of their cars and enjoy the view. As with Colorado Court’s solar walls and awnings, natural light filters around the PV cells, providing enough illumination underneath to read by while protecting commuters and cars from blazing sunlight. “It’s a fabulous effect,” says Dinwoodie.

San Francisco–based 450 Architects brought this shadow-and-light effect indoors when they designed the Argonne Child Development Center in San Francisco. The firm used 17 semitransparent solar panels to build three south-facing skylights in the school’s north-facing roof. Last year, the school was honored as one of AIA’s Top Ten Green projects [RECORD, May 2003, page 54].

 

PV technology: The rigid and the flexible

Photovoltaic cells are composed of semiconducting material, usually silicon, which makes them capable of producing electricity from sunlight. Two technologies for making cells offer different looks and applications as they vie for space on rooftops, facades, and shading structures.

Photography: Courtesy National Renewable Energy Laboratory

Wafer (or cell) technology Crystalline cells, the most widely used technology on the market, are grown in long cylinders and sliced into wafers. Polycrystalline cells are either drawn in sheets or made into ingots and then cut into squares. They’re cheaper but produce less power than crystalline cells.

Thin-film technology
Thin-film cells are made by depositing layers of semiconductive material onto a glass, metal, or plastic surface. They’re less rigid than crystalline cells and even cheaper than polycrystalline, but less efficient than either.

Even for installations on commercial roofs, where aesthetics are a secondary concern, PV is considered a huge improvement on what came beforehand. Solar panels backed by insulation are sprouting up atop big-box retail stores, manufacturing plants, and office buildings in California. A visual makeover is the inevitable by-product of this trend, Dinwoodie says. “We tile roofs with these blue sparkling [PV] tiles. What was there before? Usually a gravel or a bituminous roof with puddles of mud.” Though many rooftop systems are invisible to all but air travelers, some are distinctly high-profile. In San Francisco, a 675-kW system atop the Moscone Convention Center is a magnificent blue field visible from downtown high-rises. Then there’s the shimmering solar rooftop of Napa Valley winery Domaine Carneros, which visitors can admire from the surrounding vine-covered hills. “It’s like the sea on this rooftop, and then you have the green from the hills. The rows of solar arrays bleed into the rows of the vineyard,” says Dinwoodie.

It’s tough being beautiful

Images: Courtesy: Pugh + Scarpa
Light and shadow are filtered through PV cells on the facade of a municipal building in Winterthur, Switzerland (below). An array of sparkling blue tiles tops the Toyota Motor Sales building in California (far below). The PV cells for Pugh + Scarpa’s Solar Umbrella (below) will provide form and shading, and meet all its energy needs.
Images: Courtesy The Colt Group powerlight (bottom right)
Images: Powerlight

For architects who want to use PV as a visual element, finding the right material for each project can be challenging—especially when government funds or grants require projects to use locally sourced materials. Pelli’s firm originally designed The Solaire with a black stripe of PVs, but had to purchase the panels within 500 miles of Manhattan to qualify for New York State’s green building tax credit. As a result, blue panels were used instead of black ones. (Pelli says he has no regrets: “I think they’re more beautiful, more visually interesting as a material.”) Pugh + Scarpa had to make last-minute adjustments to the design of Colorado Court when PV panel manufacturer BP Solar, a subsidiary of the oil and gas giant, bought out their supplier. Scarpa says they convinced BP Solar to custom-manufacture panels with a clear backing to let the light shine through, but the design still had to accommodate BP’s panel size. Public funds used for the project made it impossible for Scarpa to turn to Japanese or European suppliers, which make a wider range of panel sizes, he says. In theory, as more states and owners in the U.S. adopt PV technology, local manufacturers will offer more choices in the coming years.

Another challenge in making PV installations look right is educating contractors. Scarpa wasn’t fully satisfied with the installation at Colorado Court, noting that the electrical, plumbing, and structural subcontractors—who’d never put in a solar system before—didn’t understand that the panels were part of the visual aesthetic of the building. As a result, he says, the placement of equipment such as electrical conduits and plumbing lines was not carefully considered. Scarpa recommends that architects require detailed engineering drawings of installation locations and procedures as part of the bid package, as well as preconstruction meetings with contractors to review the system and answer questions.

The disappearing act

The ultimate challenge to integrating PV technology is accommodating those customers, or neighbors, who are holdouts against the renewable-power look. Solar-power NIMBYs are often particularly vocal in residential areas. In California, the state’s legislative assembly saw fit to expand the state’s Solar Rights Act last year, seeking to quash antisolar building codes and bylaws across the state that were largely put in place because of aesthetic concerns. Even in San Francisco, a city that has embraced solar power, residential architects must proceed with caution to avoid costly, time-consuming disputes with neighbors. Richard Parker, AIA, a partner at 450 Architects, says 90 percent of his firm’s projects last year included PV, but not all are visible from the street. For example, he designed a parapet to hide a solar installation atop a home in Noe Valley that is surrounded by Arts-and-Crafts-style houses. “We’re going to be generating a ton of power, and you’re not even going to be able to see it,” says Parker.

Another solution is to switch to products that incorporate PVs within building materials. This is where thin-film products come in. When viewed from outside, thin films have a uniform color, usually black or gray; they can also be produced on flexible substrates like

plastic, making them easier to apply to metal roofing and fiberglass-reinforced tiles. Architects agree that opaque, thin-film PV panels have a role to play in some buildings. “Where you have an all-glass building and you’re paying for the glass already, I think there’s a logic to [using] it,” says Pelli.

What thin films offer in stealth is offset, unfortunately, in efficiency. They produce as little as one-third the power as conventional crystalline PV cells—a serious liability given that their installed costs are only marginally lower than that of crystalline cells. Still, especially for large roof systems, their economics can make sense.

A leading proponent of using thin-film technology atop buildings is Southern California Roofing, the nation’s fifth-largest roofer. In 2003, two of the firm’s principals established a separate start-up company called Solar Integrated Technologies in Los Angeles, to bond charcoal-colored thin-film PV to metal and membrane roofing. The new product is both a roof and a power-generating system. “We turn a liability into a producing asset,” says Richard Schoen, FAIA, executive vice president for both firms who teaches sustainable architecture and community planning at UCLA. “We aren’t on the roof,” says Schoen, “we are the roof.”

Schoen has seen a rise in interest in thin-film technology from architects, and says his firm has had inquiries about designs ranging from solar sails to tensile structures. In other words, thin films, like their crystalline predecessors, are themselves begetting exciting and highly visible solar structures, as Scarpa and fellow Pugh + Scarpa partner Angela Brooks are realizing in a transformation of the Venice, California, bungalow they share. A solar canopy comprised of thin-film panels will wrap a 1,200-square-foot extension of their 700-square-foot home. They call the addition the Solar Umbrella, recalling Paul Rudolph’s Umbrella House and Heyward Apartments of 1953. The panels of amorphous silicon will meet all of the Solar Umbrella’s electrical demand, while screening the house from intense southern sunlight. “Solar panels, conventionally relegated to a one-dimensional utilitarian application, define envelope, provide shelter, and establish a distinctive architectural expression,” the partners write in a summary of the project.

The panels look like tinted black glass from the outside, but from below, says Scarpa, incident light is filtered as through a prism, resulting in rainbows of illumination that “enliven the more permanent and fixed elements of the design,” say the designers.

That’s certainly a far cry from tacking solar panels to the roof.





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